1. Clean Care Service Practices

1.1. Clean Care Service Practices

LO 6-10: Identify and describe clean care practices.

 

Clean care maintenance reflects the understanding that the cost of preventing an unexpected breakdown or premature failure is usually much less than responding to an unexpected failure. These two approaches to maintenance are called proactive or reactive . When proactive maintenance processes are followed, small problems are corrected before they turn into bigger, more expensive problems that cause unanticipated downtime or liability Figure 44. Reactive maintenance strategy means service is performed only after equipment has failed. This approach may keep vehicle and fleet operating costs low, but only temporarily TABLE 6-1. As time passes and distances traveled are increased, repair costs exceed the costs associated with proactive maintenance and vehicle uptime falls Figure 45. Unexpected failures, faster component wear out, consequential damage from failures, and downtime caused by unexpected repairs drive up maintenance costs for vehicles on which preventive maintenance (PM) is not performed.

  Fig06_44

FIGURE 06-44: The difference in maintenance costs before and after a failure.

  Fig06_45

FIGURE 06-45: The cost of maintaining a vehicle with and without preventive maintenance.

 

 

  TABLE 06-1: Proactive Versus Reactive Maintenance  
Reactive Maintenance Proactive Maintenance
Late detection of problem by operator Early detection by skilled technician or advanced monitoring techniques
Immediately out of service with indefinite downtime Planned service with scheduled return to service
Expediting parts at high cost and waiting for parts Parts on hand and best value obtained by preordering parts
Dispatching a technician for possible road call, disrupting employee work schedules Scheduling labor and planned allocating of resources
Idle driver and/or passengers; disruption to freight delivery schedule No disruption to driver, passengers, or freight delivery
High costs and safety risks Low costs and safety risks
Consequential damage from failure Corrective action limiting consequential damage

 

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